Honeycomb Thermal Box – Eco Friendly, Strong & Durable

Our bespoke thermal packaging boxes are available with a range of insert options to suit your specific needs or budget.

  • Easy to recycle for the consumer
  • Quick and easy to install when packing
  • 100% recyclable
  • Honeycomb cells trap air to deliver excellent thermal properties
  • Durable packaging – the strength of the honeycomb board provides extra rigidity for better protection during transit
  • No odour if it becomes wet
  • Cost efficient
  • Newly certified to BRCGS standard at AA grade

Honeycomb Insulated Box Inserts

All of our bespoke packaging boxes offer excellent levels of insulation, so no matter what your product is, simply choose the insert that suits your specific needs. Each one is made from our own paper honeycomb and board sheets, and manufactured to our exacting standards.

For those who require the highest level of insulation, our ingenious Premium 2 Piece insert features our own V-Crush technology to ensure a great fit with minimum open edges.

For standard insulation at a great price, the easily installed 4 Piece insert offers all the insulation and protection you will need for a wide variety of everyday products.

Durable Packaging Twinned With Technical Excellence

With a history of over 60 years, Dufaylite has become a world leader in the design and manufacture of paper honeycomb and board, resulting in a business today that offers it’s customers an extensive range of solutions and an unparalleled service.

We have many stringent procedures we adhere to in order to maintain our high level of service, two of which have been at the forefront of the business from the outset; the quality of our products and the passion and skill of all of our workforce. Over the years we have developed and refined all of our products to perform to their best, allowing us to offer innovative, reliable, cost-effective and technically sound products with extremely high sustainability credentials.

Combine all of this with the investment in both our technology and our workforce and we have a winning formula that has stood the test of time.

Dufaylite at the forefront of technical excellence

Incredibly versatile boards from a business with a genuine commitment to sustainability

100% Recyclable Thermal Boxes

Through many years of research and development, Dufaylite now designs and manufactures a range of innovative, sustainable and environmentally friendly paper honeycomb and board solutions that suit the green credentials of many businesses in a large number of sectors. Our lightweight, versatile boards have become an integral part of businesses in the electrical appliance, industrial parts, automotive parts, food and drink, retail and construction sectors.

We believe in being a force for change in our industry, by providing 100% recyclable solutions that make a measurable difference to our clients’ businesses. We are proud to hold the ISO 14001 accreditation for environmental management, with a corporate social responsibility to help our clients become more environmentally aware, whilst offering them the opportunity to generate additional income from the standard cardboard recycling scheme.

Virgin or recycled paper sourced from a raw material supplier that has:

  • PEFC chain of custody
  • FSC chain of custody
  • FSC controlled wood certificates
  • Manufactured from renewable resources 
  • Manufactured to ISO 14001


  • Water based
  • VOC free
  • Manufactured to ISO14001
High standards of Dufaylite paper honeycomb board
Dufaylite recycled honeycomb board diagram
High standards of Dufaylite paper honeycomb board
Dufaylite recycled honeycomb board diagram